A Comparison of Brass Casting Methods
|
Casting Type |
Characteristic
|
Green Sand Casting
|
No Bake
|
Die Cast
|
SSM
|
Permanent Mold
|
Die Composition
|
Wood, Metal & Plastic
|
Wood, Metal & Plastic
|
Treated Steel
|
Treated Steel
|
Treated Steel
|
Die Cost
|
Low
|
Lowest
|
High
|
High
|
Moderate
|
Die Life
|
High
|
Lowest
|
Moderate
|
Moderate
|
Moderate
|
Die Development Time (P.O. to sample)
|
6-10 wks
|
4-10 wks
|
10-18 wks
|
10-18 wks
|
6-10 wks
|
Die Modification Costs ($)
|
Low
|
Low
|
Highest
|
Highest
|
Moderate
|
Section Thickness(Minimum)
|
0.125
|
0.125
|
0.08
|
0.08
|
0.08
|
Surface Finish
|
Good
|
Very good
|
Good
|
Best
|
Best
|
Alloy Selectivity
|
Excellent
|
Excellent
|
Limited
|
Limited
|
Limited
|
Density
|
Good
|
Very good
|
Good
|
Best
|
Best
|
Heat Treatable
|
Yes
|
Yes
|
Yes
|
Yes
|
Yes
|
Dimensional Stability
|
Fair
|
Good
|
Very good
|
Excellent
|
Excellent
|
Insert Capable
|
Yes
|
Yes
|
Yes
|
Yes
|
Yes
|
Net Shape Capability
|
Good
|
Good
|
Best
|
Best
|
Very good
|
High Volume Production Capability
|
Good
|
Limited
|
Best
|
Best
|
Very good
|
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|